Gaznat & GRZ Transform Renewable Power into Grid-Ready Synthetic Gas

In a pioneering collaboration with Gaznat and EPFL, GRZ supplied the hydrogen storage and methanation technologies powering one of Switzerland’s most advanced Power-to-Gas demonstration plants.

Industry

Energy Utility & Renewable Gas

Location

Aigle, Switzerland

Application

Power-to-Gas (e-Methane Production)

Product

DASH, UPSOM Methanation Reactor

DASH

UPSOM

To accelerate the decarbonization of Switzerland’s gas grid, Gaznat launched the UPSOM initiative: A full Power-to-Gas chain converting excess renewable electricity into CO₂-neutral synthetic methane. Working alongside EPFL, Gaznat required an integrated hydrogen storage buffer and a high-efficiency methanation reactor. GRZ was selected for its unique ability to deliver both technologies, enabling end-to-end system integration and advancing a critical pathway for renewable gas.

GRZ was selected to supply both elements, demonstrating unique capabilities across the hydrogen value chain.

The Challenge: Building a Complete, Industrial-Scale Renewable Methane System

Gaznat’s goal was to validate the full Power-to-Gas value chain — from solar power, to electrolysis, to hydrogen storage, to methanation, to grid injection.

The challenges included:

  • Buffering intermittent hydrogen production
  • Managing strict industrial-scale safety and certification requirements
  • Ensuring stable, high-efficiency catalytic conversion
  • Integrating academic and industrial workflows into one coherent system

This project required a partner capable of delivering both the storage and chemical conversion technologies without compromising reliability or industrial readiness.

The Solution: Two Core Technologies, One Integrated Partner

GRZ was uniquely positioned to deliver both technologies required for the project:

1. DASH Solid-State Hydrogen Storage

The DASH module provides a stable, low-pressure hydrogen buffer that absorbs variable electrolyzer output and delivers a steady, controlled hydrogen flow for methanation.

2. UPSOM Methanation Reactor

A high-efficiency Sabatier reactor that catalytically converts renewable hydrogen and captured CO₂ into synthetic methane suitable for grid injection.

Together, these systems enabled a seamless, continuous Power-to-Gas process — from fluctuating inputs to stable renewable gas output.

The Results: A Proven Renewable Gas Pathway

By delivering both the hydrogen buffer and the methanation reactor, GRZ enabled Gaznat and EPFL to complete a fully integrated Power-to-Gas chain in a single pilot installation. The project validates the technical feasibility of producing renewable synthetic methane at grid quality, using only green hydrogen and captured CO₂.

Its performance demonstrates a promising pathway for seasonal storage, sector coupling, and large-scale decarbonization of gas networks across Europe.

“The system is now nearly ready for commercial deployment. Our continued collaboration with GRZ aims to bring this product to market — Gaznat cannot commercialize it alone, which is why we look to GRZ as our industrial partner.”

— Gilles Verdan, Directeur Général, Gaznat

 

Key Outcomes

>99.5%

Methanation Efficiency

The UPSOM reactor achieves exceptionally high Sabatier conversion performance, validating the technology at industrial scale.

100%

Renewable Input Gas

Synthetic methane is produced exclusively from renewable hydrogen and captured CO₂ — enabling a fully CO₂-neutral fuel pathway.

4-Stage

Renewable Gas Chain

PV → electrolysis → H₂ storage → methanation, demonstrated as a complete operational loop in partnership with Gaznat and EPFL.

Could Your Project Benefit from a Proven Solution?

GRZ Technologies delivers hydrogen storage systems that are engineered for reliability, safety, and performance. Contact our experts to discuss your specific application.

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