Messer Streamlines Hydrogen Trailer Refueling with Thermochemical Compressor from GRZ

In a landmark industrial deployment, Messer Schweiz AG and GRZ implemented the HyCo 10-220, one of the world’s largest thermally driven hydrogen compressors—delivering major efficiency and cost breakthroughs for hydrogen trailer refueling.

Industry

Industrial Gas Supply

Location

Visp, Switzerland

Application

Trailer Refueling

Product

HyCo 10-220

HyCo

Messer Schweiz AG, a leader in industrial and medical gases, sought a more efficient and low-maintenance method for hydrogen trailer refueling. Traditional mechanical compressors at the Visp facility required large amounts of electricity and frequent service interventions. GRZ Technologies addressed this challenge by developing and deploying a new class of hydrogen compressor powered by industrial waste heat, radically reducing energy use and service requirements.

The Challenge: High Costs and Heavy Maintenance from Mechanical Compression

Hydrogen trailer filling demands continuous, high-reliability compression from low pressure to trailer pressure. Prior to GRZ’s involvement, the Visp facility relied on mechanical compressors that were:

  • Energy-intensive, driving significant electricity consumption
  • Maintenance-heavy, with moving parts prone to wear
  • Operationally costly, especially with increasing H₂ demand
  • Hard to scale, limiting throughput expansion

The goal was to deliver the same industrial performance with far lower operational costs and greater long-term reliability.

Lower Levelized Cost of Compression

Waste-heat-driven operation achieves significantly lower LCOC than traditional mechanical compressors.

The Solution: GRZ Deploys the HyCo 10-220

GRZ Technologies developed and deployed the HyCo 10-220 at the Visp industrial site operated by Arxada and serviced by Messer.

This thermally driven compressor uses low-pressure steam (<120 °C) as its energy source, eliminating the need for high-power mechanical drives.

HyCo Key Advantages:

  • No moving parts, reducing maintenance to near zero
  • Minimal electricity consumption, mostly for control systems
  • Near-silent operation, ideal for industrial environments
  • Reliable solid-state compression, using metal hydride absorption/desorption
  • Easy integration, fitting directly into existing infrastructure at Visp

This deployment is one of the largest metal-hydride-based hydrogen compressors in the world, co-developed through a consortium supported by The Ark Foundation, the Swiss Federal Office of Energy (BFE), EPFL Valais/Wallis, Arxada, Messer Schweiz AG, and Schnyder Ingenieure.

The Results: Industrial-Scale Performance With Breakthrough Efficiency

The HyCo system has delivered stable, interruption-free refueling operations, reducing dependence on mechanical compressors and improving overall station reliability. Messer now benefits from a safer, quieter, and more resilient compression process tailored to continuous industrial use.

Key Outcomes

Up to 90%

Lower Electricity Use

Thermally driven compression uses industrial waste heat rather than electric motors.

Up to 70%

Lower Compression Cost

Significant OPEX reductions from minimal electricity and near-zero maintenance.

30 kgH2 per hour

Industrial Compression Capacity

Reliable hydrogen compression from 10 bar to 200 bar for daily trailer refueling.

Could Your Project Benefit from a Proven Solution?

GRZ Technologies delivers hydrogen storage systems that are engineered for reliability, safety, and performance. Contact our experts to discuss your specific application.

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